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1. HYDRODIAG – automatic diagnoses
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Reference
List of institutions with which the VIBROPOMIAR Company has cooperated in conducting vibration diagnosis works

Silesian University of Technology, Gliwice:

  • Searching for causes of excessive vibration of a turbine set in the KWK Marcel Coal Mine.
  • Searching for causes of repeated failures of a lubrication system’ drive of a turbine set in an in-house thermal power station of the KWK Moszczenica Coal Mine.
  • Co-operation aimed at determining assumptions for the MAS_VW multi-channel analyser.
     
Gdańsk University of Technology :
  • Measurement and analysis of the dynamic condition of a rotor located in the turbine’s bearing in respect of the modernisation of a bearing joint in the MYCZKOWCE Hydro-electric Power Station.
  • Measurement and analysis of the dynamic condition of a water power plant’s rotor in the RADUSZEC Hydro-electric Power Station
     
AGH University of Science and Technology in Kraków:
  • Drawing up an expert opinion on the causes of failures in the Dobczyce and Klimkówka Hydro-electric Power Stations.
Częstochowa University of Technology (Department of Environmental Engineering):
  • Measurement of vibration of the second chimney draught of the COMPACT-type boiler no. 6 in the Turów S.A. Electric Power Station.
     
Institute of Automatic Control (Instytut Automatyki Systemów Energetycznych), Wrocław:
  • Co-operation on the development of the ARCM system in hydro-electric power plants within the framework of works related to the merging of the Polish electric power engineering system with that of Western Europe.
     
Institute of Fluid-flow Machinery of the Polish Academy of Sciences:
  • Participation in the research on dynamic effects occurring in the Dychów Hydro-electric Power Station in the course of the adjusting procedure.
  • Participation in the energy research into turbine sets.
  • Participation in the examination of turbine 2 in the Dychów Hydro-Electric Power Station.
  • Participation in the examination of the dynamic states of turbines 1,2,3,4 in the Porąbka-Żar Hydro-electric Power Station.
     
Institute of Power Engineering, Gdańsk Division:
  • Participation in the measurement of vibration during the aeration of a rotor chamber in the turbine of the Solina Hydro-electric Power Station.
Zakład remontowy Energetyki Ltd Gdańsk:
  • Inspection of characteristics and adjustment of sliders in the Żydowo Hydro-electric Power Station.
The Energoprojekt Warszawa Company :
  • Co-operation aimed at modernising the protective grids in the Niedzica Hydro-electric Power Station
Foster Wheeler Energia Polska:
  • Participation in works related to the diagnostic examination of electric engines,
  • Co-operation on the optimisation of the COMPASS vibration monitoring system manufactured by the Brüel&Kjaer Company,
  • Determination of causes of excessive, destructive vibrations of the fan cooler’s chimney casings manufactured by the MARLEY Company,
  • And presentation of a modernisation method for minimising these vibrations,
  • Measurement and analysis of the vibration state of boiler K5’s convection chamber producing the second draught in the Turów Electric Power Station and assessment of the Wrocław University of Technology’s analysis concerning the chamber’s durability,
  • Diagnostic examination of primary and secondary air fans,
  • Diagnostic examination of combustion gas fans,
  • Diagnostic examination of feed-water pumps.
     
Hydromex:
  • Examination of the turbines’ dynamic state in the Myczkowce Hydro-electric Power Station.
  • Examination of the turbine sets’ vibration state in the Dębe Hydro-electric Power Station.
  • Examination of the turbine sets’ vibration state in the Dychów Hydro-electric Power Station.
  • Co-operation on the repair of the rotation control unit. 

Zakład Automatyki Przemysłowej ZAP S.A. Ostrów Wielkopolski:
  • Co-operation on specialised measurement in the Niedzica Hydro-electric Power Station.
     
Brüel & Kjaer Polska Sp. z o.o.:
  • Co-operation aimed at designing specialised measuring equipment,
  • Co-operation aimed at creating rules for a system supporting diagnostics,
  • Co-operation on the starting of machine monitoring systems in respect of the optimisation of diagnostic symptoms.
Regional Office for Water Management in Kraków:
  • Co-operation aimed at determining the causes of failures in the Dobczyce and Klimkówka Hydro-electric Power Stations.
  • Monitoring of the water power plants’ vibration condition
     
List of some plants in which works within the framework of vibration measurement, assessment of the dynamic condition and technical diagnostics were carried out

EW DĘBE:

HG-3
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before repair,
HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before major repair,
HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-4
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before major repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-4
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-4
Measurement and analysis of the dynamic and technical condition of a water power plant HG-4
Before repair,

EW DOBCZYCE:

HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-1,2
Work aimed at determining the causes of a failure of a water power plant’s bearings,
 
HG-1
Measurement and analysis of the dynamic and technical condition of a water power plant,
 
HG-2
Measurement and analysis of the dynamic and technical condition of a water power plant,
 
HG-1,2
Measurement and analysis of the dynamic and technical condition of a water power plant,
Condition of a reduced flow through the turbines,

EW DYCHÓW:

HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before repair,
HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before major repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after major repair,
HG-1
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
Starting after bearing failure,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant and recommendations concerning necessary repairs,
Before repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant
Starting after repair,
HG-1
Measurement, analysis and assessment of the vibration condition of a water power plant
After the starting of an electric power station which was previously closed down due to a damage to the embankment,
HG-2
Measurement, analysis and assessment of the vibration condition of a water power plant
After the starting of an electric power station which was previously closed down due to a damage to the embankment,
HG-3
Measurement, analysis and assessment of the vibration condition of a water power plant
After the starting of an electric power station which was previously closed down due to a damage to the embankment,
HG-2
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
Starting after repair,

 EW Januszkowice:

HG-1
Measurement and analysis of the vibration and technical condition of an enabled water power plant,

EW KLIMKÓWKA:

Vibration condition after the completion of a major repair,
Checks of the water power plant’s vibration condition
Checks of the water power plant’s vibration condition
Measurement and analysis of the dynamic and technical condition of a water power plant HG-1,

EW KORONOWO:

HG-2
Determining the reasons the shaft bossing breaking off,
Before repair,
HG-1
Measurement and analysis of the dynamic condition,
Before repair,
HG-2
Measurement and analysis of the dynamic condition,
Before repair,

 ZEW KOSZALIN EW BOROWO:

HG-2
Measurement and analysis of the vibration and technical condition of a water power plant after a failure of the bearing and a major repair,
HG-1 Measurement and analysis of the vibration and technical condition of a water power plant before a major repair,
HG-2 Measurement and analysis of the vibration and technical condition of a water power plant before a major repair,

 EW LIPTOWSKIE MARY:

Deriaz water power plant,
Measurement and analysis of the dynamic state of the Deriaz turbine for the purposes of the vibration monitoring system of the ZZW Niedzica Hydro-electric Power Stations,

 EW MYCZKOWCE:

HG-1
Measurement, analysis and assessment of the vibration and technical conditions of a water power plant after repair and modernisation of the bearing,
HG-2
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
HG-1
Measurement, analysis and assessment of the vibration and technical conditions of a water power plant in respect of smashed bearings and broken casing bolts,
HG-1
Measurement, analysis and assessment of the vibration and technical conditions of a water power plant in respect of smashed bearings and broken casing bolts,
HG-1
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 500 hours,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 1 100 hours,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 1 500 hours,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 2 000 hours,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 2 500 hours,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 1500 hour after inspection,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 3 000 hour after inspection,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 4 500 hour after inspection,
HG-1
Measurement, analysis and assessment of the water power plant’s technical and vibration conditions after it has worked for 6 000 hour after inspection,
HG-2
Measurement, analysis and assessment of the water power plant’s vibration and technical conditions after it has breakdown,

 ZE ŁÓDŹ TEREN EW SMARDZEWICE:

HG-2
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
After major repair,

 ZZW NIEDZICA:

HG-1
Measurement, analysis and assessment of the vibration and technical condition of a water power plant,
Protective grid,
Inspection and modernisation of protective grids in the conditions of the tailwater,
Monitoring system.,
Technical consultancy on the designing, choosing and starting of the vibration monitoring system,

ZEW PORĄBKA-ŻAR

HG-1 Measurement of the waterpower plant’s dynamic condition,
HG-2 Measurement of the waterpower plant’s dynamic condition,
HG-3 Measurement of the waterpower plant’s dynamic condition,
HG-4 Measurement of the waterpower plant’s dynamic condition,
HG-2 Measurement and analysis of an unusual problem, Determination of the causes of an excessive increase in vibrations,.
HG-1 Development of the HYDRODIAG algorithm producing diagnoses automatically,
HG-3 Measurement and analysis of a water power plant’s vibrations,
HG-2 Development of the HYDRODIAG algorithm producing diagnoses automatically,
HG-3 Development of the HYDRODIAG algorithm producing diagnoses automatically,
HG-4 Development of the HYDRODIAG algorithm producing diagnoses automatically,
HG-1......HG-4 Extension of diagnostic rules for the COMPASS system,

EW RADUSZEC:

HG-1 Measurement and analysis of the dynamic condition,
 

EW ROŻNÓW:

HG-4 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-1 Measurement and analysis of the dynamic and technical condition of a water power plant , After repair,
HG-2 Measurement and analysis of the dynamic and technical condition of a water power plant , After repair,
HG-3 Measurement and analysis of the dynamic and technical condition of a water power plant , After repair,

EW SOLINA:

HG-1 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs,  Before repair,
HG-2  Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-3  Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-3  Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-3  Measurement and analysis of a water power plant’s vibration and technical state systematically at various operation stages, Before repair,
HG-3  Measurement and analysis of the dynamic and technical condition of a water power plant ,  After major repair,
HG-3 Measurement and analysis of a water power plant’ vibration and technical condition during the aeration of the engine’s chamber,  

EW WŁOCŁAWEK:

HG-3 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Searching for causes of an increased level of vibration,

EW ŻARNOWIEC:

HG-3 Measurement and analysis of a water power plant’s vibration and technical condition in connection with an increased level of vibration in the engine’s chamber,

EW ŻYDOWO:

HG-3 Measurement and analysis of the dynamic and technical condition of a water power plant rolex replica watches and recommendations concerning necessary repairs, Before repair,
HG-3 Measurement and analysis of the dynamic and technical condition of a water power plant , After repair,
HG-2 Special measurement for the purposes of the control system,
HG-1 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-2 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,
HG-3 Measurement and analysis of the dynamic and technical condition of a water power plant and recommendations concerning necessary repairs, Before repair,

 
EL TURÓW (elektrownia zawodowa):


Boiler,  5 Measurement and analysis of vibration of the second draught in the CFB boiler of the TURÓW Electric Power Station and assessment of the technical condition, After the modernisation of the unit,
Boiler,  6 Measurement and analysis of vibration of the second draught in the CFB boiler of the TURÓW Electric Power Station IWC Portuguese replica watches and assessment of the technical condition, After the modernisation of the unit,

EC CHORZÓW - ELCHO (elektrociepłownia):

 Primary air fan air in unit 1, Assessment of the correctness of results shown by the COMPASS monitoring system,
Secondary air fan in unit 1, Assessment of the correctness of results shown by the COMPASS monitoring system,
Primary air fan air in unit 2,  Assessment of the correctness of results shown by the COMPASS monitoring system,
Feed-water pump – the VOIGHT clutch, Measurement of vibration of the assembly propelling the feed-water pumps of unit 1
Feed-water pump – the VOIGHT clutch, Measurement of vibration of the assembly propelling the feed-water pumps of unit 2
Feed-water pump – the VOIGHT clutch, Measurement of vibration of the assembly propelling the feed-water pumps of unit 1
Feed-water pump – the VOIGHT clutch, Measurement of vibration of the assembly propelling the feed-water pumps of unit 2
Fans of the combustion gas draught, Searching for the causes of the failures of slide bearing mounted in the combustion gas fan of unit 1,
Primary air fan air in unit 2, Searching for the sources of peaks in the fan’s engine,
Secondary air fan in unit 2 Searching for the sources of peaks in the fan’s engine,
Fans of the combustion gas draught, Checking the line of the rotor’s shaft in varying temperatures in the combustion gas fan of unit 1,
Fan cooler of unit 1, Measurement, analysis and assessment of the dynamic condition of cooler chimney’s casings. Analysis of the causes of excessive vibration of the cooler and development of a method for minimising the vibration,
Fan cooler of unit 2, Measurement, analysis and assessment of the dynamic condition of cooler chimney’s casings. Analysis of the causes of excessive vibration of the cooler and development of a method for minimising the vibration,
 Electric engine of the feed pump,  Measurement, analysis and assessment of the engine unit’s dynamic state. Analysis of the causes of excessive vibration,
Fan’ electric engine, Measurement, analysis and assessment of the engine unit’s dynamic state. Analysis of the causes of excessive vibration,

INTERCELL - OSTROŁĘKA (Paper and cellulose plant):

 Assessment of the blower’s technical condition after repair,

WSK KROSNO (Workshop):

Workshop Determination of the causes of cracks in the hall’s ceiling,

KWK MARCEL (Coal mine):


TG-1 Measurement and analysis of the technical and vibration condition of a thermal steam turbine set with a bleeder valve, Before repair,

 KWK SILESIA (Coal mine):

 
Measurement and analysis of a mine hoisting machine’s vibration,




ZNTK NOWY SĄCZ (Railway workshop):

Carrying out measurement work and determining the reasons why the blades of the fan cooling the combustion engine of the locomotive come off,

CARREFOUR Polska (Centrum Handlowe):

Air-conditioning units 1 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,
Air-conditioning units 2 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,
Air-conditioning units3 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,
Air-conditioning units 4 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,
Air-conditioning units 5 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,
Air-conditioning units 6 Assessment of the influence of rooftops on the load-bearing structure in a shopping mall’s hall,

FOSTER WHEELER ENERGIA Polaka:

Power engineering machines and devices,  










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13-03-2009 18:34:43
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